Archive for #KevinCaronArt

My 3D printer heads to the hospital

I STILL haven’t been able to enjoy my upgrades because one of the motors decided to not count all the steps. It counts them one way, but not the other.

Three hundred bucks later, the new motor doesn’t want to work. It could be firmware, or … who knows!

Accordingly, mad scientist Steve Graber took my Cerberus 3D Gigante, which he built, to his own shop where he has all the right tools and the number for tech support.

While this mystery still doesn’t have a conclusion, I hope you enjoy watching them carry this huge printer out the door ….

‘This has never happened before’ yet again ….

Since my last post I’ve gotten this much printed:

Yes, nothing. Nothing except frustration and fails.

3D print fail - Kevin CaronAfter many days and hours of troubleshooting – Steve Graber was here so many hours (15? 20?) over 5 days that I offered him our spare bedroom – he and I narrowed down the problem to a bad motor.

Yes, of the 3 motors that run the Cerberus 3D Gigante, one had decided to no longer count steps, one way only, though.

Our first, oh, dozen or so hours of troubleshooting didn’t even touch the problem, which was causing every print to thin out one one side. At first we thought the bed wasn’t level, but after several attempts at leveling it using 2 different probes, it became clear that wasn’t the problem.

Finally we heard a slight variation in the motor sound when it neared one particular side. We also remembered that the last print I’d done, the large version of my 3D printed sculpture Ruby, had printed oddly at the bottom. It wasn’t so bad that I couldn’t use the print, but I knew I’d have to account for the lopsided bottom when I printed its base. I just couldn’t get that base to print, though.

So the problem had preceded all the work and improvements I’d just spent a lot of money on.

Steve rewired the motors to see if it could be the wiring, proving that it was indeed the motor.

Well, it better be: a new one just cost $300. Steve notified the motor manufacturer, who said, “We’ve never heard of this.” (They have now.)

It’s now been a month since I’ve been able to print, but I think we’ve got it.

Nonetheless, pray for me, and the printer! And stay tuned ….

Beautiful variations in 3D printing breakthrough

Top of a 3D printed sculpture - Kevin Caron Now that I’ve stumbled into this amazing new look with 3D printing I’m playing with the nuances.

Some I can control – the color and type of filament (type only if I’m printing on my Cerberus 3D 400 – it can handle a lot of different types because of its ability to print at a higher temperature than the other 2) – and, of course, the shape of the design itself.

What I’m discovering so far, though, is that there is a wonderful randomness about how the technology affects the appearance of the sculptures.

That’s easy to see when you look at 3 different prints (right), all the same form but different heights. The difference between them is striking and also extremely exciting.

I love that the process, which is such an integral part of my work – not just how I make my sculptures, but part of their intrinsic look – is speaking so loud and clear ….

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Let there be light: adding lights to my 3D printers

Cerberus 3D 400 3D printer - Kevin CaronNow that I have my 3D printers pretty well stable – well, for now – I’m having fun refining the machines.

With motorcycles, it’s called farkle, or any modification of your bike. In this case, the changes I made were a little more practical, but yeah, they look pretty cool, too ….

More often than I wish I’m up in the middle of the night, checking on a print. I’m not sure why it works out that way, but I’ll be low on filament or maybe just wake up and figure I’d better take a look.

(If I’m low on filament, I’m not sleeping well anyway – it’s sad to lose a print just because you didn’t plan well.)

I stumble out to the dining room, where my 8-foot-tall Cerberus 3D Gigante 3D printer is is, or the office where the Cerberus 3D 400 3D printer (right) is, and turn on the lights, squinting to focus.

Now, with my latest addition, I have a little help ….

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Breakthrough: ‘playing around’ leads to intriguing visual development

Detail of 3D printed sculpture Looking In - Kevin CaronI learn by doing. Yes, I also research, read, watch videos and gain knowledge in other ways, but mostly I play and push beyond what I already know to learn more.

A lot of my sculptures, such as Knot Me and subsequent artworks based on what I learned from tipping a trefoil knot on one corner, are a result of “I wonder what will happen if I do this ….”

That very sort of “following my curiosity,” as author Elizabeth Gilbert calls it, is what has led to one of the most exciting developments I’ve encountered yet in 3D printing.

As you know, if you’ve read this blog or watched my site, Instagram or Facebook for any time, I’ve been using 3D printing to create sculptures for about 5 years. I’ve enjoyed developing my own style of flowing, sometimes twisting and even angular forms, some of which are near to if not impossible to make in metal.

But this latest development, the result of playing with settings, is creating an entirely new look for my sculptures …. Read More →

All that is old is new again: Updating 3D printers

Makerbot 3D printerIf you buy a 3D printer “off the shelf,” say a MakerBot or Lulzbot, you get what you got.

Of course, based on the number of units sold of these machines, you can assume they are of some quality. You also know the capabilities of the printer, the kind of filament it can handle, its footprint, and, well, pretty much everything about it.

And you also have, in most cases, an established company you can go back to when things get squirrelly.

But the way 3D printing is evolving, just like computers, the minute you buy it, it’s obsolete. The newer printers can handle more exotic filaments, create larger and better prints. But you have the same 3D printer.

That’s one of the advantages of having a printer that’s built by a small company or even open source ….

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Simplify 3D offers superior slicing for 3D printing

NOTE: This is a review of Simplify3D, the program I use for 3D printing slicing.

By Spencer Haggard

  If you are involved in the 3D printing world, it’s likely you’ve heard of Simplify3D. If you have no personal experience with the program, it can be hard to know what it is and what makes it different from other slicing programs, or even what a slicing program is if you are new to the printing world.

A slicing program reads 3D model files and prepares them for 3D printing. It does this by “slicing” the 3D models into thin layers much like an MRI machine does in medicine.

There are many slicers on the market, and some of the most popular ones such as Cura and Slic3r are free. Simplify3D breaks this mold as a paid program. At $149, it isn’t out of range of most consumers, but it isn’t cheap either. Many makers and engineers swear by it, and it has earned quite a name for itself in the 3D printing world. So what makes Simplify3D so different? …

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Cerberus 3D 400 3D printer opens a world of filament

When my first 3D printer, a 3D Systems CubeX, apparently died (more on that in a moment), I lost the ability to work in anything but PLA filament.

3D Systems CubeX 3D printer - Kevin Caron

That mattered to me, because I have one design in particular that seems to prefer ABS.

I had tried repeatedly to fix the CubeX, ordering and installing boards, but it became clear that I needed to consider another direction ….

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The CubeX is dead; long live the 400

My first 3D printer was a 3D Systems CubeX. I found out about it through the company that makes Alibre, the CAD software I use most often. I figured, “If they recommend this machine, it must work well with Alibre.”

3D Systems Cubex 3D printer

It took several months to get the machine, and I jumped right into using it. Although it could supposedly print in three colors, I never mastered that. I did, though, get a lot of use out of the CubeX, especially using ABS filament ….

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Fascinating finishes – 3D printed surface a blank slate

Twilight, a 3D printed fine art sculpture - Kevin CaronI love the strong colors 3D-printed resin creates. I really geek out on the translucents, of course – check out my 3D-printed sculptures to see how many times I’ve used translucent yellow, red, blue and purple filament because I love how they interact with light.

Yet I’m not afraid to cover the surface of a 3D-printed sculpture.

I did just that with Oculum, which has an antique brass patina. In that case, I had to address the sculpture’s surface because the design required supports during printing, and I have yet to figure out how to remove all evidence of them. That led to some “body work” (shades of my days as a mechanic!), which I then covered with the patina.

I’ve painted my 3D-printed sculptures, too. A good example is Night Sky, for which I just used rattle can paints.

But lately, I painted a couple of sculptures with a new finish that really excites me ….

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