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RECENT VIDEOS
  * How to Create a Sculpture, Part 8: Attaching the Base
  * How to Tap a Hole in Metal Using a Mill
  * How to Use MIG Pulse Controls to Fill Gaps
  * How to Choose the Right Welding Gas
  * How to Use a Spool Gun on a MIG Welder


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"I am so impressed that you continue to create new and fascinating pieces.... I'm tickled by 'Tuned Tails and I love Rust Devil, a visual and aural delight."
--Gwen Henson, Tempe, Arizona




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MIG Welding (GMAW)

Miller 212 MIG welder MIG (Metal Inert Gas) welding is a type of Gas Metal Arc Welding. It is currently the most common industrial welding process.

A semi-automatic or automatic arc welding process, it uses a continuous and consumable wire electrode and a shielding gas that are fed through a welding gun. It also uses constant voltage, which is usually DC, but AC can be used.

Kevin uses a Miller 251 MIG welder in his studio ("Murph") to create much of his contemporary art sculpture.

Enjoy these how-to videos about MIG welding ....

How to Use MIG Pulse Controls to Fill Gaps How to Use MIG Pulse Controls to Fill Gaps
May 02, 2012
Kevin shows how using pulse control on his Longevity MigWeld 250P MIG welder helps him fill gaps in his steel sculpture Wherever You Go, There You Are without blowing holes in the metal because it gets too hot. The lower temperature lets him get a longer, cleaner weld. The ability to control the pulse width and frequency helps him get just the right temperature while increased wire feed helps fill the gap.
How to Use a Spool Gun on a MIG Welder How to Use a Spool Gun on a MIG Welder
Apr 18, 2012
Kevin is putting the finishing touches on his public art sculpture The Seed and needs to add some tabs for installing the "kernel" of the seed. It's time to get out the Miller 251 MIG welder with the spool gun attachment for welding with aluminum. He shows the parts of the gun and explains how it works, then fires it up and welds on one of the tabs.
How to Weld With a MIG Welder With Pulse Control How to Weld With a MIG Welder With Pulse Control
Feb 08, 2012
Kevin shows how to weld with a MIG welder that has pulse control, first welding without pulse, then turning on the pulse amps, frequency and width to weld thin metal. Learn more about the MigWeld 250P MIG welder at http://www.longevity-inc.com/productdetail_261/MIG-Welders/MigWeld-250P.php.
How to Use a Longevity MIG Welder With Pulse Control How to Use a Longevity MIG Welder With Pulse Control
Feb 01, 2012
Kevin shows the controls on the new Longevity MigWeld 250P MIG welder and explains how to use them. He also shows why the wire feed on the Longevity is superior and how to use pulse control to weld thin metals. Learn more about the MigWeld 250P at the Longevity Web site. Welding equipment provided by Longevity, Inc.
Choosing a Welder: MIG, TIG, Arc or Oxygen-Acetylene? Choosing a Welder: MIG, TIG, Arc or Oxygen-Acetylene?
Aug 17, 2011
Kevin explains how he decides which welder to use: his MIG welder, TIG welder, arc welder or oxygen-acetylene welder based on what sort of sculpture he's working on and, of course, what's most fun.
The Sound of a Good MIG Weld The Sound of a Good MIG Weld
May 12, 2011
The sound while welding can tell you a lot about the wire feed and the weld itself. Kevin shares and shows how a good weld should sound.
MIG Welding Technique MIG Welding Technique
Nov 14, 2010
A complement to "TIG Welding Technique," this video gives an overview of MIG welding. Kevin gives a "tour" of his MIG welder and tips on how to weld well.
MIG Welding: How to Set Voltage and Wire Feed MIG Welding: How to Set Voltage and Wire Feed
Aug 18, 2010
In response to numerous requests, Kevin explains how he sets the voltage and wire feed on his MIG welder.
MIG Welding: Using a Magnetic Ground MIG Welding: Using a Magnetic Ground
Apr 07, 2010
When Kevin's ground clamp on his MIG welder melted, rather than replace it with another clamp, he opted for one of the new magnetic grounds. The rare earth magnet makes it easy to get a good ground wherever you?re welding.
Following the Bubble While MIG Welding Following the Bubble While MIG Welding
Mar 25, 2010
Whether you call it a "bubble," "dot" or "spot," watching the top of the weld as it cools and keeping it equidistant from the tip of the welder as you advance helps you create a great weld.
MIG Welding: Fixing Flaws and Porosity in Welded Steel MIG Welding: Fixing Flaws and Porosity in Welded Steel
Feb 12, 2010
Kevin is fixing low spots and joints on a bell stand. He shares how to deal with porosity and other flaws as he welds, grinds and rewelds the steel piece.
MIG Welding: Should You Push or Lead the Puddle? MIG Welding: Should You Push or Lead the Puddle?
Aug 26, 2009
A viewer of Kevin's TIG Welding Technique video said that, when he is MIG welding, he prefers to push the puddle, rather than lead it. Kevin takes on the challenge, showing how each approach works. You'll see some close ups of some pretty welds ....